Formwork Contractors London

For more than two decades, we have been fortunate to offer formwork services to our customers in the South East. Throughout this period, we have worked on a range of construction projects, from small to large developments. This vast experience enables us to provide the excellent, professional service you, our esteemed client, expect. Our constant goal is to give you the highest level of service possible. We strive for excellence in all our endeavors, utilizing our skilled team, modern equipment, and effective work practices.

Formwork Contractors

Formwork Contractor Services

At RCC, we believe that the role of a specialist Formworks Contractor is an important aspect that should be carefully considered. The formwork plays a crucial role in shaping the concrete, providing strength and durability to the project.

Over the years, we have worked on diverse projects involving concrete formworks. These include Basements of all shapes and sizes, RC Frames, Slabs and bases on large commercial buildings, Retaining walls, Car parks, and Sea and coastal defense.

We take pride in our expertise in the most up-to-date formwork systems, enabling us to deliver your concrete formwork requirements efficiently and cost-effectively.

Our efforts are based on our values that reflect our honesty, integrity, and success. We significantly contribute to our clients and the local community, striving to create a positive impact and foster a better society. We prioritize care, endorse, and encourage environmentally friendly solutions whenever we can, and we conduct our business openly.

A Complete Formwork Service

We provide a full range of services, including reinforcing structures with steel, pouring and finishing concrete, and repairing concrete. Regardless of the size of the structure you require, we can offer tailored services to meet your specific needs.

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Specialist Formwork Company

We are deeply committed to maintaining the highest standards of our work, which is why construction professionals consistently choose to work with us. We have cultivated strong relationships with other construction companies, developers, local authorities, and large infrastructure firms. They collaborate with us because they trust our ability to deliver exceptional work safely and efficiently.

We genuinely care about providing a quality service at a competitive price. We would be honored to assist you if you would like to discuss a formworks project with RCC, whether it involves a new waterproof basement, building a retaining wall, or laying slabs and bases for a commercial project.

Whether you are a private individual, a local authority, or a project manager or quantity surveyor working on behalf of a contractor, and you would like us to provide a no-obligation quote for your current or future project, please feel free to contact us today by emailing info@reinforcedconcretecontractors.co.uk. We are here to serve you.

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Types of Formwork

The formwork method has a long history dating to when concrete became a suitable building material. Formwork, also known as shuttering or molding, refers to the casing or molds used to create the desired shape of a structure during construction. It serves as casting cases or dies for the ready-mix concrete until it gains sufficient strength to support the desired dead and live weight. The concrete structural components poured into the molds in their viscous state shape themselves according to the model formwork. Assembling the formwork is one of the initial construction steps and can account for 20-25% or more of the overall budget.

Various types of formwork are available on the market. Steel, plastic, and timber formworks are some of the top-listed options in the category, while Aluminum Formwork is the most in-demand and popular choice in the construction industry. The construction industry also consumes other variants, such as reusable plastic, permanent insulated fiber, and fiberglass.

Designing, fabricating, erection, and dismantling aluminum formwork techniques have become increasingly popular and in demand, as they can be quickly and efficiently mastered across various domains.

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Aluminium and Steel Formwork

Aluminum formwork has gained an advantage over other types of formwork in today's construction sector because of its numerous advantages. It benefits faster project completion, improved quality control, and consistent performance. It is commonly used in India for residential buildings and large construction projects. This formwork is ideal for custom needs in cast-in-situ concrete structures.

Steel formwork is a construction technique that utilizes thin steel plates reinforced at the edges with small steel angles. This semi-traditional approach is often employed in large-scale projects, where the formwork material can be efficiently reused. Steel structures offer remarkable strength and durability while providing a superior finish with no risk of shrinkage.

Steel formwork is particularly well-suited for the construction of circular or curved structures. Monumental projects, such as dams, bridges, tanks, chimneys, and sewer tunnels, require exceptionally robust frameworks, which can be attained through steel formwork.

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Timber and Plastic Formwork

Traditional timber formwork has been used for a very long time, even in ancient times. As timber has been used since the beginning, construction workers are familiar with building the framework. Timber formwork can be adjusted to accommodate changes on the construction site, which provides flexibility to modify the design even after the initial planning. Traditional timber formwork is the most cost-effective option among the different types of formwork used in construction. Plywood, planks, or joists are commonly used materials for timber formwork in the market. 

Recently, the use of plastic formwork has become more popular. Plastic formwork stands out from other options because of its excellent finish, customizable designs, and minimal maintenance requirements. It allows for the creation of unique shapes and textures. Current popular materials for formwork include glass-reinforced plastic, fiber-reinforced plastic, and thermoplastics. Made from a particular type of plastic, it resists chemical reactions with the poured materials, ensuring a smooth finish on the reinforced concrete structures.

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The Stages of Formwork Operations

Formwork involves several stages, each requiring meticulous planning and execution to ensure the safety and quality of the construction.

1. Planning and Design: Evaluate project requirements and dimensions. Based on structure type and complexity, select the appropriate formwork system. Create detailed design drawings, ensuring compliance with load-bearing and safety standards.

2. Preparation: Procure the necessary materials, such as timber, steel, or plastic. Inspect and prepare the construction site to ensure a level foundation. Assemble the formwork system off-site or on-site, depending on the project’s needs.

3. Erection: Install the formwork at the designated location. Secure the system with appropriate bracing, supports, and ties. Perform a safety check to ensure stability and alignment.

4. Pouring and Setting: Pour concrete precisely into the formwork molds, avoiding overfilling or underfilling. Monitor the curing process to ensure proper hardening of the concrete.

5. Striking (Removal): Carefully dismantle the formwork once the concrete is sufficiently strong. Inspect the concrete surface for defects and repair if necessary—clean and store reusable formwork materials for future use.

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Our Comprehensive Formwork Plan

At Reinforced Concrete Contractors, we adopt a structured and efficient approach to formwork operations:

Initial Consultation: Understand project goals, timelines, and budgets.

Customized Design: Develop tailored formwork designs to meet structural requirements. Material Procurement: Source the best-suited materials for durability and reliability.

Installation and Supervision: Assemble and install formwork systems under expert supervision.

Quality Assurance: Conduct thorough inspections to ensure safety and precision. Striking and Recycling: Remove formwork safely and recycle reusable components for future use.

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Why Choose Us?

With years of experience and a dedicated team, we offer:

Expertise in Diverse Projects: From small residential builds to large infrastructure developments.

Advanced Technology: Leveraging modern tools and techniques for superior results.

Commitment to Deadlines: Ensuring timely delivery without compromising on quality.

Safety and Compliance: Adhering to all industry regulations for a secure work environment.

Expert Formwork Contractors in the UK

Formwork is a critical component of modern construction, providing the framework for shaping concrete structures with precision and stability. At Reinforced Concrete Contractors, we deliver high-quality formwork solutions tailored to various construction projects. Our expertise ensures safety, efficiency, and durability, making us a trusted partner for commercial, residential, and industrial developments.

What is Formwork? Formwork refers to temporary or permanent molds into which concrete is poured and allowed to set, taking on the desired shape and structure. It is vital in ensuring the concrete maintains its dimensions, alignment, and overall integrity during curing. Effective formwork minimizes errors, improves safety, and supports project timelines.

FAQ

How is Formwork made?

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The term 'formwork' refers to a temporary mold into which concrete is poured and formed to be set to the required shape. Traditional formwork is politely fabricated using timber shuttering, but it may also be constructed from steel, glass fiber-reinforced plastics, plywood, and other materials.

What are the stages of Formwork operations?

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There are three stages in formwork operations:

1. Assembly and erection

2. Concrete placement

3. Stripping and dismantling.

What are the benefits of Formwork?

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Formwork is a vital component of minimizing construction costs. It also aids in speeding up project completion and lowering risks in construction.

Why Choose Us for RC Frame Construction

At Reinforced Concrete Contractors, we use our years of experience in Reinforced concrete frame construction to deliver quality RC frames. We leverage our skilled technicians and advanced machinery. Our expert engineers are trained in providing complex frames suitable to your needs. We ensure that you get the best value for your budget-reinforced concrete frames.

Skilled and Experience

With two decades of expertise in reinforce concrete building, we are quickly becoming one of the top construction companies in the southeast, making a significant contribution to the UK's construction industry.

Unrivalled Knowledge

We are dedicated to managing and implementing safe work procedures on the site and have an impressive track record of successfully completing complex and challenging projects. With three decades of experience in concrete construction, we are rapidly becoming one of the leading construction companies in the country, making a substantial impact on the UK's construction sector.

Customer-Centric

Regardless of the size of the project, our fundamental principles require us to provide our services in a competent and proactive way, which is vital for the successful completion of our client's project as well as our own ongoing growth.

Eco-friendly practices

We operate our business in a way that reduces negative impacts on the environment. We stay informed about all environmental laws and industry standards to make sure we follow them.

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RECENT BLOG POSTS


From Timber to Technology: Explore the Evolution of Formwork

Formwork is a temporary structure or mould that casts liquid concrete into a solid structure. It plays a crucial role in building strong concrete structures in construction work. The transition of formwork from wood pieces to steel, aluminium, and plastic changes the scenario in construction. Materials like aluminium and steel offer more sustainability and durability of the structure. They also help reduce the cost of construction. Timber-Based Formwork Solutions in Past Days Let's see how timber-based formwork solutions gradually evolved. Timber as the First Material From the early days of civilisation, timber has been used in construction as a support structure. In ancient culture, for example, Romans and Greeks built houses using timber. Its affordability and flexibility made it the first material for supporting structures. However, one of its downsides is its lack of durability. Handcrafted Formwork Techniques Roman civilisation was known for using the first formwork in construction. Ancient Roman buildings like the Pantheon and the Colosseum were built using timber formwork. Timber formwork was readily available and flexible, which was one factor in ancient civilisations' choosing timber as a material for formwork. So, you can understand how people were fond of design and quality back then. Transition to Steel and Aluminum and Benefits Later, after the discovery of steel and aluminium, people shifted towards these materials, and they became a popular choice for construction formwork. Transition to Steel One of the main reasons for replacing timber with steel formwork was its durability, strength and sustainability. Steel formwork is comparatively more substantial and more durable than timber. Besides, you can precisely shape a steel formwork component. The precision of steel formwork adds aesthetic value to the concrete structure. It results in a smooth and well-finished surface. Aluminium: Lightweight and Efficient On the other hand, contractors now use aluminium formwork solutions to improve the ease of building construction. A Canadian engineer, J.W. Malone, developed an aluminium formwork system in the 70s. It revolutionised the construction industry. An aluminium formwork system is more lightweight than steel. So, you can use aluminium formwork to construct your high-rise building. Innovations in Formwork Technology in the Present Era Let's discuss how modern innovation trends in the development of formwork solutions have shaped its adoption in construction. Precast and Modular Formwork The rise of precast concrete in modern construction work is evident. Modular formwork is also a trend. The primary reason for using a modular formwork system is that it requires less time to assemble and install. Besides, contractors don't need to purchase the system; they can hire it for a particular project. Plastics and Composite Materials Now, you can also see the development of plastic materials to be used as a formwork solution. The main reason for using plastic is that it's lightweight and cost-effective. You can quickly assemble and de-mould plastic formwork solutions. Automated and Digital Formwork Solutions 3D printing technology brings innovation and autistic design to formwork solutions. Formwork contractors and architects use 3D-printed formwork solutions to give concrete elements in a building a unique look. So, you have the opportunity to implement complex design to increase the attractiveness of a building. Sustainable Formwork Solutions Increasing awareness about sustainability has also influenced practices in the construction industry. Formwork contractors have adopted sustainable approaches to building formwork solutions. Recycled and Eco-Friendly Formwork Materials The use of recycled plastic materials has become a common practice in the creation of formwork solutions. Reducing plastic waste is a positive approach to sustainability, and formwork contractors have now developed formwork panels that can be used multiple times in multiple projects. Reducing Construction Waste Using durable formwork solutions to implement sustainable practices in the formwork installation and construction industry is important. Formwork contractors must reduce waste and reuse old materials. For example, using plywood and Timber might not be beneficial in adopting a sustainable practice. The main reason is that these materials cannot be used for long. After a few uses, plywood and other wood materials will turn into waste. Conclusion The evolution and transformation of construction formwork solutions are fascinating. Considering the first usage of formwork in Roman civilisation, you understand how important it is in constructing large buildings. Modern constructors have adopted sustainable practices by utilising more durable formwork solutions like aluminium and steel. Besides, 3D printing technology has revolutionised formwork construction, improving a building's aesthetics. Reinforced Concrete Contractors is a reliable name in the construction industry. Contact us today for various services, such as formwork and reinforced concrete construction....

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Choose the Right Concrete Mix for Your Construction Project

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What are the Different Types of Rebar?

Reinforcing bars, or rebar, are a common element in construction projects. Different types of reinforcing bars help to strengthen a concrete pile or column, and rebars improve the tensile strength of concrete columns, bars, or piles. Are you planning to construct a reinforced concrete slab or foundation? Do you need ideas on selecting the correct type of rebar for your construction project? First, you need to know what types of rebars are used in construction. Read on to learn about different types of rebars used in construction projects. You’ll learn about different types of rebars and their unique characteristics. Carbon steel rebar One of the most commonly used rebar is the carbon steel rebar. The high carbon content in the reinforcing bar gives it the iconic black colour. This is why it is also called the ‘black’ rebar. These types of rebars have excellent tensile strength. One of the downsides of carbon steel rebar is its vulnerability to corrosion. It can undermine the structural integrity of the concrete and develop cracks around it. Epoxy coated rebar Epoxy-coated rebar is a better version of carbon steel rebar. It has an extra coating of epoxy on carbon steel rebar to make it corrosion-resistant. The tensile strength of epoxy-coated rebar is similar to that of carbon steel rebar. If you have the budget and are willing to increase the lifetime of the rebar used in your construction project, you should go for epoxy-coated rebar. It will safeguard the reinforcing bars from corrosion and maintain the structural strength of your building. Mild steel rebar Mild steel rebar is made of iron and carbon, but it has a relatively lower percentage of carbon, around 0.16% to 0.29%. The lower carbon content makes it less vulnerable to corrosion and improves its elasticity. These reinforcing bars are available in different diameters, from 6mm to 50mm. Mild steel rebar is most suitable for joints in concrete for its flexibility. Deformed steel rebar The name deformed steel rebar comes from the seeming deformity on the surface of the rebar. This type of reinforcing bar has patterns or indentations on its surface that increase the bond with the concrete. It also helps to improve the tensile strength of the concrete. Deformed steel rebar can improve the structural integrity of a structure if it comes with added epoxy coating. Speaking about resistance against corrosion, two types of deformed steel rebars are there: Thermo mechanically treated (TMT) bars TMT rebars are treated with heat to make them incredibly strong and highly corrosion-resistant. High-strength deformed bars This type of bar, unlike TMT, is cold-processed. It also has excellent tensile strength and resistance to corrosion, but it is relatively economical to produce. European rebar European rebar is a less expensive reinforcing bar that uses an alloy of steel and manganese. The choice of alloy makes it easy to bend, which denotes reduced strength of the rebar. You should not use European rebar if you plan to use it in an earthquake-prone area. You should not use these types of bars if the building is in a region with extreme weather. Galvanised rebar Galvanised reinforcing bars are superior corrosion-resistant. The coating of the galvanised bar is much more resistant to corrosion than the epoxy-coated reinforcing bars. Epoxy-coated reinforcing bars have a delicate epoxy coating that can wear off during transportation or construction. The high value of galvanised rebar comes with a higher price than carbon steel rebar or epoxy-coated rebar. Glass Fibre Reinforced Polymer (GFRP) Glass fibre reinforced polymer (GFRP) is an excellent option for reinforcing bars because it is fully resistant to corrosion. It is almost similar to carbon fibre. While it can be used as a reinforcing bar in construction, it cannot be bent or given a customised shape on site, making it a significant challenge to use in construction projects. GFRP comes with a high cost, limiting its usage for customers with budget constraints. Stainless steel rebar Another type of rebar that is highly resistant to corrosion and damage is stainless steel reinforcing bar. This type of rebar is the most highly valued in the construction industry and is more expensive than epoxy-coated rebar. Concluding thought The construction industry has a wide range of reinforcing bars, such as carbon steel rebar, epoxy-coated rebar, galvanised rebar, and stainless steel rebar. You should select a reinforcing bar depending on your budget and the construction area. If you have a higher budget, go for galvanised or stainless steel rebar. Otherwise, you can opt for epoxy-coated reinforcing bars for better protection against corrosion. Alternatively, you can contact Reinforced Concrete Contractors and let us deal with the selection of rebars for your construction....

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