Formwork Contractors London

For more than two decades, we have been fortunate to offer formwork services to our customers in the South East. Throughout this period, we have worked on a range of construction projects, from small to large developments. This vast experience enables us to provide the excellent, professional service you, our esteemed client, expect. Our constant goal is to give you the highest level of service possible. We strive for excellence in all our endeavors, utilizing our skilled team, modern equipment, and effective work practices.

Formwork Contractors

Formwork Contractor Services

At RCC, we believe that the role of a specialist Formworks Contractor is an important aspect that should be carefully considered. The formwork plays a crucial role in shaping the concrete, providing strength and durability to the project.

Over the years, we have worked on diverse projects involving concrete formworks. These include Basements of all shapes and sizes, RC Frames, Slabs and bases on large commercial buildings, Retaining walls, Car parks, and Sea and coastal defense.

We take pride in our expertise in the most up-to-date formwork systems, enabling us to deliver your concrete formwork requirements efficiently and cost-effectively.

Our efforts are based on our values that reflect our honesty, integrity, and success. We significantly contribute to our clients and the local community, striving to create a positive impact and foster a better society. We prioritize care, endorse, and encourage environmentally friendly solutions whenever we can, and we conduct our business openly.

A Complete Formwork Service

We provide a full range of services, including reinforcing structures with steel, pouring and finishing concrete, and repairing concrete. Regardless of the size of the structure you require, we can offer tailored services to meet your specific needs.

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Specialist Formwork Company

We are deeply committed to maintaining the highest standards of our work, which is why construction professionals consistently choose to work with us. We have cultivated strong relationships with other construction companies, developers, local authorities, and large infrastructure firms. They collaborate with us because they trust our ability to deliver exceptional work safely and efficiently.

We genuinely care about providing a quality service at a competitive price. We would be honored to assist you if you would like to discuss a formworks project with RCC, whether it involves a new waterproof basement, building a retaining wall, or laying slabs and bases for a commercial project.

Whether you are a private individual, a local authority, or a project manager or quantity surveyor working on behalf of a contractor, and you would like us to provide a no-obligation quote for your current or future project, please feel free to contact us today by emailing info@reinforcedconcretecontractors.co.uk. We are here to serve you.

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Types of Formwork

The formwork method has a long history dating to when concrete became a suitable building material. Formwork, also known as shuttering or molding, refers to the casing or molds used to create the desired shape of a structure during construction. It serves as casting cases or dies for the ready-mix concrete until it gains sufficient strength to support the desired dead and live weight. The concrete structural components poured into the molds in their viscous state shape themselves according to the model formwork. Assembling the formwork is one of the initial construction steps and can account for 20-25% or more of the overall budget.

Various types of formwork are available on the market. Steel, plastic, and timber formworks are some of the top-listed options in the category, while Aluminum Formwork is the most in-demand and popular choice in the construction industry. The construction industry also consumes other variants, such as reusable plastic, permanent insulated fiber, and fiberglass.

Designing, fabricating, erection, and dismantling aluminum formwork techniques have become increasingly popular and in demand, as they can be quickly and efficiently mastered across various domains.

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Aluminium and Steel Formwork

Aluminum formwork has gained an advantage over other types of formwork in today's construction sector because of its numerous advantages. It benefits faster project completion, improved quality control, and consistent performance. It is commonly used in India for residential buildings and large construction projects. This formwork is ideal for custom needs in cast-in-situ concrete structures.

Steel formwork is a construction technique that utilizes thin steel plates reinforced at the edges with small steel angles. This semi-traditional approach is often employed in large-scale projects, where the formwork material can be efficiently reused. Steel structures offer remarkable strength and durability while providing a superior finish with no risk of shrinkage.

Steel formwork is particularly well-suited for the construction of circular or curved structures. Monumental projects, such as dams, bridges, tanks, chimneys, and sewer tunnels, require exceptionally robust frameworks, which can be attained through steel formwork.

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Timber and Plastic Formwork

Traditional timber formwork has been used for a very long time, even in ancient times. As timber has been used since the beginning, construction workers are familiar with building the framework. Timber formwork can be adjusted to accommodate changes on the construction site, which provides flexibility to modify the design even after the initial planning. Traditional timber formwork is the most cost-effective option among the different types of formwork used in construction. Plywood, planks, or joists are commonly used materials for timber formwork in the market. 

Recently, the use of plastic formwork has become more popular. Plastic formwork stands out from other options because of its excellent finish, customizable designs, and minimal maintenance requirements. It allows for the creation of unique shapes and textures. Current popular materials for formwork include glass-reinforced plastic, fiber-reinforced plastic, and thermoplastics. Made from a particular type of plastic, it resists chemical reactions with the poured materials, ensuring a smooth finish on the reinforced concrete structures.

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The Stages of Formwork Operations

Formwork involves several stages, each requiring meticulous planning and execution to ensure the safety and quality of the construction.

1. Planning and Design: Evaluate project requirements and dimensions. Based on structure type and complexity, select the appropriate formwork system. Create detailed design drawings, ensuring compliance with load-bearing and safety standards.

2. Preparation: Procure the necessary materials, such as timber, steel, or plastic. Inspect and prepare the construction site to ensure a level foundation. Assemble the formwork system off-site or on-site, depending on the project’s needs.

3. Erection: Install the formwork at the designated location. Secure the system with appropriate bracing, supports, and ties. Perform a safety check to ensure stability and alignment.

4. Pouring and Setting: Pour concrete precisely into the formwork molds, avoiding overfilling or underfilling. Monitor the curing process to ensure proper hardening of the concrete.

5. Striking (Removal): Carefully dismantle the formwork once the concrete is sufficiently strong. Inspect the concrete surface for defects and repair if necessary—clean and store reusable formwork materials for future use.

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Our Comprehensive Formwork Plan

At Reinforced Concrete Contractors, we adopt a structured and efficient approach to formwork operations:

Initial Consultation: Understand project goals, timelines, and budgets.

Customized Design: Develop tailored formwork designs to meet structural requirements. Material Procurement: Source the best-suited materials for durability and reliability.

Installation and Supervision: Assemble and install formwork systems under expert supervision.

Quality Assurance: Conduct thorough inspections to ensure safety and precision. Striking and Recycling: Remove formwork safely and recycle reusable components for future use.

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Why Choose Us?

With years of experience and a dedicated team, we offer:

Expertise in Diverse Projects: From small residential builds to large infrastructure developments.

Advanced Technology: Leveraging modern tools and techniques for superior results.

Commitment to Deadlines: Ensuring timely delivery without compromising on quality.

Safety and Compliance: Adhering to all industry regulations for a secure work environment.

Expert Formwork Contractors in the UK

Formwork is a critical component of modern construction, providing the framework for shaping concrete structures with precision and stability. At Reinforced Concrete Contractors, we deliver high-quality formwork solutions tailored to various construction projects. Our expertise ensures safety, efficiency, and durability, making us a trusted partner for commercial, residential, and industrial developments.

What is Formwork? Formwork refers to temporary or permanent molds into which concrete is poured and allowed to set, taking on the desired shape and structure. It is vital in ensuring the concrete maintains its dimensions, alignment, and overall integrity during curing. Effective formwork minimizes errors, improves safety, and supports project timelines.

FAQ

How is Formwork made?

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The term 'formwork' refers to a temporary mold into which concrete is poured and formed to be set to the required shape. Traditional formwork is politely fabricated using timber shuttering, but it may also be constructed from steel, glass fiber-reinforced plastics, plywood, and other materials.

What are the stages of Formwork operations?

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There are three stages in formwork operations:

1. Assembly and erection

2. Concrete placement

3. Stripping and dismantling.

What are the benefits of Formwork?

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Formwork is a vital component of minimizing construction costs. It also aids in speeding up project completion and lowering risks in construction.

Why Choose Us for RC Frame Construction

At Reinforced Concrete Contractors, we use our years of experience in Reinforced concrete frame construction to deliver quality RC frames. We leverage our skilled technicians and advanced machinery. Our expert engineers are trained in providing complex frames suitable to your needs. We ensure that you get the best value for your budget-reinforced concrete frames.

Skilled and Experience

With two decades of expertise in reinforce concrete building, we are quickly becoming one of the top construction companies in the southeast, making a significant contribution to the UK's construction industry.

Unrivalled Knowledge

We are dedicated to managing and implementing safe work procedures on the site and have an impressive track record of successfully completing complex and challenging projects. With three decades of experience in concrete construction, we are rapidly becoming one of the leading construction companies in the country, making a substantial impact on the UK's construction sector.

Customer-Centric

Regardless of the size of the project, our fundamental principles require us to provide our services in a competent and proactive way, which is vital for the successful completion of our client's project as well as our own ongoing growth.

Eco-friendly practices

We operate our business in a way that reduces negative impacts on the environment. We stay informed about all environmental laws and industry standards to make sure we follow them.

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RECENT BLOG POSTS


What are the Different Types of Rebar?

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All You Need to Know About Cantilever Beam

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Different Types of Beams Used in Construction

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Different Types of Reinforced Concrete, Advantages and Challenges

Different types of reinforced concrete are used in construction work to withstand bending, shear, torsion, etc., forces. Reinforced concrete (RC) has revolutionised the art of construction by increasing structural durability and its life cycle. In this discussion, you'll learn about different types of reinforced concrete and recent developments in this area. The advantages and disadvantages of these types of RC will help you determine the most suitable type for your construction work. Different reinforced bars and materials, such as steel fiber, polymer, etc., are used in such concrete to extend its structural integrity. For domestic usage, reinforced steel bars manufacture concrete slabs or reinforced beams. Precast concrete Precast reinforced concrete, or simply precast concrete, is manufactured away from the construction site in a factory using a mould. Reinforced bars are used to make strong and durable precast concrete. Advantages If a strict construction timeline is your priority and you want to build a durable structure in harsh weather, precast concrete is your best option. You can use precast concrete walls, slabs, beams, or columns to reduce time and labor costs in construction. Challenges Precast concrete offers limited flexibility for design and customisation unless a specific direction is provided to the manufacturer. It can also break or be damaged during transportation, another challenging factor. Steel fiber reinforced concrete Steel fibers of different shapes and sizes are used in RC structures. Reinforced concrete is a strong material but can be vulnerable to bending or shear forces. Unevenly distributed steel fibres help protect the concrete from developing cracks and reduce its brittleness. The use of steel fibres is widely practised, and commercially sold steel fibres are expected to grow by 20 per cent worldwide (Liew and Akbar, 2020). Advantages Steel fibres have replaced steel mesh in reinforced concrete, providing design flexibility. Steel fiber-reinforced concrete offers superior resistance against compression, torsion, or shear forces on the concrete. You can build concrete structures with less material, which provides resistance and durability similar to traditional concrete. Challenges The length and size of steel fibres must be appropriately calculated before they are used in different types of reinforced concrete. A fixed standard size is not suitable for all concrete structures. Another challenge is that steel fibers can sometimes protrude from the concrete surface, undermining its aesthetic values. Prestressed reinforced concrete Concrete structures are more likely to develop cracks under heavy compression, torsion or shear forces. To avoid this vulnerability, you can use a prestressed reinforced concrete structure. Prestressed concrete uses pre-tensioned steel reinforced rods before the concrete is cured. It strengthens concrete strength against tensile forces. Advantages Prestressed RC is more durable and resistant to shear force than traditional reinforced concrete. Due to its high load capacity, it is used in large construction projects such as bridges, rail tracks, concrete piles, etc. Challenges However, this type of concrete may cost you more at the initial stage and more for maintenance. Carbon fiber reinforced concrete The construction industry has used carbon fiber in RC since the 1970s. The material has been used to construct walls or partition walls. Carbon fiber-reinforced concrete increases its tensile strength and improves resistance against cracks. Advantages One of its advantages is the higher load capacity of carbon fiber-reinforced concrete. Due to the strong material quality of carbon fiber, it has a higher load-bearing capacity than traditional steel rod-reinforced concrete. Carbon fiber also safeguards concrete structures from corrosion or rust, as it does not rust like steel rods. Due to its lightweight characteristics, thin walls can be constructed without developing cracks. Challenges However, if you plan to build a carbon fibre-reinforced concrete wall, you must be prepared for a comparatively high construction cost. This type of reinforced wall also makes it challenging to modify once cast, making it difficult for further maintenance. Conclusion Reinforced concrete is one of the most solid and durable elements of construction. However, its brittleness makes it vulnerable to torsion, compression, or shear forces. Continuous development takes place to help you construct a strong and well-built structure. Modern developments suggest using steel or carbon fibre in RC structures to make them torsion or crack-resistant. Prestressed concrete is also being manufactured to manage high compression force and is used to carry heavy loads. Whatever your purpose, a reliable RC contractor is essential. At Reinforced Concrete Contractors, we can deliver reliable construction services to you. Contact us today for a personalised quote. External links Liew, K.M. and Akbar, A., 2020. The recent progress of recycled steel fiber reinforced concrete. Construction and Building Materials, 232, p.117232.https://doi.org/10.1016/j.conbuildmat.2019.117232...

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What are the different types of reinforced concrete beams?

What are the different types of reinforced concrete beams? A reinforced concrete (RC) beam is a crucial element of a concrete structure that carries loads vertically and faces forces such as bending, shear, torsion, vibration, etc. At the time of construction, different types of reinforced concrete beams are used according to their utility. The following discussion will include an account of various kinds of RC beams so that you understand how and why these beams are used in concrete construction. Before we start our discussion, some crucial terms must be explained to understand the debate better. Important terms Tensile strength- The maximum mechanical stress a material can withstand before it breaks if pulled or stretched. Bending moment- A bending moment occurs in a concrete structure like a beam when an external force is applied, causing the structure to bend. Ductile failure- In a reinforced concrete beam, when the steel reaches the point of failure sooner than the concrete, it is called ductile failure. Now, let's discuss the different types of reinforced concrete beams and how concrete beam design varies accordingly. Over reinforced beam An over-reinforced beam consists of excess steel reinforcement that exceeds the natural requirement of steel reinforcement in the concrete beam. Due to the presence of reinforced steel in more significant numbers, the over-reinforced beam can carry more loads. The benefit of over-reinforced beams is a longer service life due to their structural solid integrity. However, in an over-reinforced beam, the concrete reaches the crushing point before the reinforced steel, which causes a sudden fracture of the beam. It is often dangerous for the concrete structure as it does not develop cracks showing signs of structural failure. Under reinforced beam In an understanding of reinforced beams, the ratio of steel is less than the required, and if it is under pressure, the steel reaches its crushing point faster than the concrete. This type of beam undergoes ductile failure and develops multiple cracks. Unlike over-reinforced beams, sudden fracture is not seen in under-reinforced beams. This allows building occupants to safely evacuate as multiple cracks appear before shattering the beam. Engineers use this beam type as it is cost-effective and gives warning before structural failure. Balanced reinforced beam The concrete and reinforced steel are placed in a balanced reinforced beam to simultaneously reach their maximum tensile strength. The reinforced steel and concrete reach their breaking points at the bending moment. These reinforced concrete beams are considered riskier as they do not develop cracks that would allow occupants to evacuate the building safely. The concrete's sudden structural failure makes it more dangerous. This type of reinforced concrete beam is suitable for buildings in moderate seismic zones and can be used for residential and commercial buildings as well. Singly reinforced beam A singly reinforced concrete beam places Steel bars near the tension zone. This type of reinforced beam is used where the load on the beam is comparatively lighter and the concrete is strong enough to handle it. Singly reinforced concrete beams can be cost-effective but are less resistant to increased pressure. If the load exceeds its carrying capacity, this beam type can develop cracks at the tension zone. Singly reinforced beams may not be suitable for areas prone to seismic activities as they offer lower ductility. Doubly reinforced beam Doubly reinforced beams use reinforced steel in both the compression and tension zones. They are more robust than singly reinforced concrete beams and can withstand pressure. Because they have reinforced steel at both tension and compression zones, doubly reinforced beams can be suitable for carrying greater loads. This beam type is ideal for heavy structures and resisting more prominent bending moments. These beams have higher resistance to cracks and structural durability, which helps improve the structure's appearance. However, it may attract more cost than the singly reinforced structures and may not be suitable for lighter loads. Conclusion Understanding different types of reinforced concrete beams will help you in your construction work, regardless of your profession or work requirements. You will now be able to identify the requirement of specific types of concrete beams in different sections of your building. However, it would be better to consult with expert engineers with years of expertise in construction. They can better advise you on the type of beams your building requires. At Reinforced Concrete Contractors, our expert engineers, with years of expertise in the field, can offer you the best idea for building a robust building with appropriate reinforced concrete beams....

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